Edge Embosser | Ply Bonder

Edge Embosser | Ply Bonder

Edge embossing is already an old used technology to attach several layers of tissue mechanically to each other. In recent years we have successfully completed various projects at the larger converting processors. We guarantee high and continuous quality with speeds of up to 700 meters per minute. 

Rolco developed a new production method to improve the quality of the wheels as well the wheels holder. With an extreme accurate design and producing method for the wheels, we can make the perfect pyramid shapes which leads to a perfection of better quality bonding. For the wheel holders we improved the design to drastically reduce the dynamic loads, caused by vibration between the wheels and counter roller. Result is not only quality and speed, also the lifetime of the wheels are longer and costs will be reduced.

Edge Embosser, integrated in existing line
Edge Embosser
Edge Embosser, small
Small Edge Embosser for test line
Roller with exchangeable hardened sleeves
Edge Embosser, integrated in existing line
Edge Embosser, integrated in existing line
Edge Embosser, prototype line
Edge Embosser, small
Edge Embosser
Edge Embosser wheel (new & regrinded)
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Improving the Plybonding System

The ply-bonding process in your converting line is often one that faces many difficulties.  Using the best ply-bonding equipment is important to ensure that your line is up and running. Some examples of the problems that you may face are: 

  • Excessive wear of ply bonding wheels or counter rolls
  • Insufficient bonding due to wheel jumping
  • Wrong wheel size and diameter
  • Undesirable workspeed
  • Costly wheel engravings
  • Insufficient accuracy of the ply bonding pattern application

 

At Rolco Europe B.V. we develop our products with these problems in mind, ensuring the least possible wear and increased efficiency.

Rolco ply bonding systems are more efficient, have better working speeds and increased accuracy and consistency when compared to similar products. Another key feature of Rolco ply bonding wheels is significantly less maintenance cost due to the longer effective lifespan of the product. Rolco ply bonding wheels can also be refurbished more often, offering more cost effectiveness than competitive counterparts. Our product can run up to 950 m/min working speed with a tolerance within 0,01 mm. If you are interested in what Rolco Europe can do for your ply bonding equipment, contact us via the information on the bottom of this page or the contact menu!

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