Projects in the Tissue Industry

Projects in the Tissue Industry

In addition to the modules that we develop, we also have several larger
projects every year. Thinking of a combination of multiple new build modules
that form a production line, complete safety projects where the line is
reassessed from the ground up to comply with the latest CE, removing black
boxes and converting the entire controls into a PLC with an open structure,
fully updating outdated machines in terms of control technology and
mechanics. Rolco’s strength lies in these types of projects. The organization
has each discipline in-house and the knowledge and experience to be able to
take on complete projects.

A few examples:
  • Complete production line for ‘Away From Home’ rolls with a diameter
    from 100mm to 400mm -> The latest developed production line can
    run a very flexible various number of product due to the several units
    that all can be turned on or off with a speed of 600m/min. In the line is
    included a double embosser, edge embosser (crimping wheels),
    perforation unit and slitter application. In this line also there is an
    option the run with or without carton cores. If the option is chosen by
    the operator to run without cores, we use several spindles and a
    special technic to strengthen the paper the first windings
 
  • Safety upgrade for complete lines -> In many of these cases we start
    with a pre-study to invest what will be needed, and which processes
    can or need to be improved when safety will be adapted to an original
    line. The first mind is mostly to put a fence around the machinery but
    in common cases the operator will also be blocked to do his work. In
    the pre-study we supply a risk-analyses by our certified safety
    engineers, make a detailed lay-out and describe all functions that
    needs to be adapted and processes that can be automated. The
    advantage of the pre-study is, we can discuss in advance what will be
    the scope of the project. Discuss some items what is needed, and
    which items are wishful. With the documents you can easily make
    internal discussion also with the people who works with the
    machinery. At the end they know the best how the machines are
    working and if you will do a safety upgrade like guarding, what
    eventually could be some problems in the process for the operators.
 
  • Complete safety and automation upgrade for a folder line (combined
    puzzle line of Perini and Hobema machinery)
  • Combination unit with Perforation, Embosser and Edge Embossing
  • Combination of Tailsealer and Accumulator with Logloader

 

On the other pages you will find some of the previously mentioned modules
which have been developed in the past. It is not only the modules that we
build on your special request, but also the full integration and necessary
adjustments in the original line are covered in our projects.